200L Stainless Steel Vacuum Electric Heating Vertical Kneader
Clean stainless steel construction, precise electric heating control, and bubble-free vacuum—the 200L Vertical Kneader, the ideal kneader equipment for high-viscosity material mixing. 产品介绍 (Intro)
This 200L Stainless Steel Vacuum Electric Heating Vertical Kneader is specifically built for the R&D and pilot-scale production of high-purity, high-viscosity materials. Manufactured entirely from high-quality stainless steel (SUS304/316L), it ensures zero contamination of materials. Equipped with a highly efficient electric heating jacket system for rapid and precise temperature control, and combined with high-vacuum degassing and vertical planetary stirring technology, it completely solves the pain points of traditional kneaders, such as uneven mixing and bubble retention. Widely used in the production of silicone sealants, pharmaceutical preparations, cosmetic pastes, and new energy battery slurries, it is a powerful kneader for enhancing product quality.

How it Works
This vertical kneader utilizes a planetary stirring system where the blades orbit the tank center while rotating at high speeds. Combined with wall-scraping blades, the material undergoes intense shearing, compression, folding, and tumbling within the vertical tank. Under the precise temperature control of the electric heating jacket, the material rapidly reaches the reaction temperature. Meanwhile, the vacuum system continuously extracts air, efficiently removing bubbles and volatiles generated during mixing, ensuring perfect, dense, and pore-free kneading of the material within the 200L sealed space.
Features at a Glance
All-Stainless Steel Clean Structure
The material-contact parts of the 200L vertical kneader are made of SUS304 or 316L stainless steel with precision-polished dead-corner-free inner walls, perfectly meeting the strict purity requirements of food, pharmaceutical, and high-end chemical industries.
Efficient Electric Heating Temperature Control
Abandoning traditional steam heating, this kneader adopts a jacket electric heating design with fast heating and high thermal efficiency. Paired with an intelligent PID temperature controller, it achieves ±1℃ precise temperature control, effectively preventing local overheating and scorching of the material.
High-Vacuum Degassing System
Equipped with a high-performance vacuum pump and special shaft seal structure, this kneader operates stably under high vacuum (≤-0.095MPa), quickly extracting internal bubbles from high-viscosity materials to ensure a smooth surface and dense interior of the final product.
Vertical Planetary Zero-Dead-Corner Mixing
Relying on its vertical structure and planetary mixing trajectory, this kneader completely eliminates the mixing blind spots of traditional horizontal equipment. Combined with active wall-scraping blades, it ensures 100% uniform dispersion and kneading of 200L materials across the full volume.
Technical Specifications
| Effective Volume | 200 L |
|---|---|
| Machine Material | SUS304 / SUS316L 不锈钢 / Stainless Steel |
| Main Motor Power | 15 kW - 22 kW |
| Electric Heating Power | 18 kW - 24 kW |
| Ultimate Vacuum | ≤ -0.095 MPa |
| Temp. Control Range & Accuracy | 常温-200℃ / ±1℃ (Ambient-200℃ / ±1℃) |
| Stirring Type | 行星式 / Planetary Type |
Frequently Asked Questions
The standard electric heating power of this kneader is typically between 18kW and 24kW. Under full load, it takes about 20minutes to heat from ambient temperature to 150℃ (depending on the specific heat capacity of the material). Temperature control is precise and no external boiler is required.
If your material is standard silicone sealant or non-highly corrosive chemicals, a SUS304 stainless steel kneader will suffice. However, for pharmaceuticals, food, or acidic/alkaline corrosive materials, SUS316L is highly recommended due to its superior corrosion resistance and anti-contamination capabilities.
A kneader is a mixing machine for high-viscosity materials. Two Z-type (or sigma-type) blades rotate in opposite directions inside the vessel, producing shear, folding and squeezing on the material for uniform kneading. It is widely used for silicone sealant, hot-melt adhesive, butyl rubber and battery slurry.
Vertical kneaders have a vertical vessel with blades entering from above - compact, space-saving, suitable for small-medium batches and frequent changeover. Horizontal kneaders have a horizontal vessel with larger batch capacity, suitable for medium-large production. The choice depends on batch size, workshop space and discharge method.
Kneaders handle pasty materials from 10,000 cP up to several million cP - the range that dispersers and mixers cannot cover. The upper limit depends on blade type, motor configuration and material properties.
The three cover different viscosity ranges. High-speed dispersers handle low-to-medium viscosity slurries below 10,000 cP through high-speed shear; planetary mixers use revolution plus rotation for pastes from tens of thousands to hundreds of thousands cP; kneaders are dedicated to materials above 100,000 cP, including semi-dry compounds, using folding and squeezing action - a common choice for sealants, hot-melt adhesives and battery slurry.
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