



JCT Machinery · Chemical Equipment Manufacturer
Kneader Manufacturer | High-Viscosity Mixing Solutions
Professional manufacturer of vertical and horizontal kneaders (bottom discharge / screw discharge / hydraulic tilting), serving silicone, hot-melt, butyl rubber and battery slurry industries.
Our Products
We offer a complete range of kneading equipment, from laboratory to production scale, covering different viscosity and batch requirements

Horizontal Kneader with Bottom Discharge
Direct discharge through bottom gate valve with minimal residue and high efficiency
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Horizontal Kneader with Screw Discharge
Screw extrusion discharge for high-viscosity sticky materials
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Horizontal Kneader with Hydraulic Tilting
Full-vessel hydraulic tilting discharge for complete unloading and easy maintenance
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1000L Horizontal Vacuum Kneader (Bottom Discharge)
Efficient dispersion, vacuum degassing, and zero-residue bottom discharge—the 1000L Horizontal Kneader, the ideal kneader solution for high-viscosity materials.
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5L Laboratory Kneader
Precisely simulating production conditions with efficient dispersion for微量 materials—the 5L Lab Kneader, the ideal kneader partner for R&D formulations.
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Vertical Kneader
Z-blade vertical agitation for high-viscosity mixing and kneading
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100L Vertical Planetary Mixer
Space-saving vertical design with zero-dead-corner planetary mixing—the 100L Vertical Kneader, an efficient kneader solution for high-viscosity materials.
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200L Stainless Steel Vacuum Electric Heating Vertical Kneader
Clean stainless steel construction, precise electric heating control, and bubble-free vacuum—the 200L Vertical Kneader, the ideal kneader equipment for high-viscosity material mixing. 产品介绍 (Intro)
Learn more →Industries We Serve
Per-industry process articles, recommended models and typical options.
Silicone & Sealant
Vacuum deaeration, uniform dispersion up to millions of cP
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Hot-Melt Adhesive
Continuous production: screw discharge directly to extrusion
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Butyl Rubber
Sticky material discharge: screw + vacuum, solved
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Battery Slurry
Solid content & dispersion control, coating-grade
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Masterbatch & Pigment
Break pigment agglomerates, boost extrusion efficiency
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Food & Pharma
GMP hygienic: 316L mirror polish + CIP cleaning
Learn more →Common Questions
A kneader is a mixing machine for high-viscosity materials. Two Z-type (or sigma-type) blades rotate in opposite directions inside the vessel, producing shear, folding and squeezing on the material for uniform kneading. It is widely used for silicone sealant, hot-melt adhesive, butyl rubber and battery slurry.
Vertical kneaders have a vertical vessel with blades entering from above - compact, space-saving, suitable for small-medium batches and frequent changeover. Horizontal kneaders have a horizontal vessel with larger batch capacity, suitable for medium-large production. The choice depends on batch size, workshop space and discharge method.
Kneaders handle pasty materials from 10,000 cP up to several million cP - the range that dispersers and mixers cannot cover. The upper limit depends on blade type, motor configuration and material properties.
Three Steps to the Right Model
Share material name, viscosity range, solid content and flow behaviour - this defines torque and structure.
Calculate working volume from batch size with 20~30% headroom, then pick vertical (compact) or horizontal (large).
Confirm vacuum, heating, contact material, discharge type and downstream integration to finalize the configuration.
Contact
Have a specific process requirement?
Share your material samples and process parameters, and we will recommend the most suitable kneader solution
- 30+ years experience, 100+ cases
- Material testing & process evaluation
- Engineer reply within 24 hours
- Exported to 30+ countries with remote support
Or email us at: contact@jctmixing.com
