JCT Machinery · Chemical Equipment Manufacturer

Kneader Manufacturer | High-Viscosity Mixing Solutions

Professional manufacturer of vertical and horizontal kneaders (bottom discharge / screw discharge / hydraulic tilting), serving silicone, hot-melt, butyl rubber and battery slurry industries.

Our Products

We offer a complete range of kneading equipment, from laboratory to production scale, covering different viscosity and batch requirements

Common Questions

A kneader is a mixing machine for high-viscosity materials. Two Z-type (or sigma-type) blades rotate in opposite directions inside the vessel, producing shear, folding and squeezing on the material for uniform kneading. It is widely used for silicone sealant, hot-melt adhesive, butyl rubber and battery slurry.

Vertical kneaders have a vertical vessel with blades entering from above - compact, space-saving, suitable for small-medium batches and frequent changeover. Horizontal kneaders have a horizontal vessel with larger batch capacity, suitable for medium-large production. The choice depends on batch size, workshop space and discharge method.

Kneaders handle pasty materials from 10,000 cP up to several million cP - the range that dispersers and mixers cannot cover. The upper limit depends on blade type, motor configuration and material properties.

Three Steps to the Right Model

01 · Material

Share material name, viscosity range, solid content and flow behaviour - this defines torque and structure.

02 · Capacity

Calculate working volume from batch size with 20~30% headroom, then pick vertical (compact) or horizontal (large).

03 · Options

Confirm vacuum, heating, contact material, discharge type and downstream integration to finalize the configuration.

Contact

Have a specific process requirement?

Share your material samples and process parameters, and we will recommend the most suitable kneader solution

  • 30+ years experience, 100+ cases
  • Material testing & process evaluation
  • Engineer reply within 24 hours
  • Exported to 30+ countries with remote support

Or email us at: contact@jctmixing.com